Headset Carrying Case – 425 g EVA Hard Case for Rugged Headsets

Rugged headset carrying case: overview

This headset carrying case protects the rugged assisted reality headset (RealWear Navigator 520 or Navigator Z1) between shifts and during transport.

A water- and dust-resistant EVA shell protects against impact, and an individually tailored inlay holds the headset precisely, preventing scratches and dents. A zip closure keeps the headset and selected accessories secure.

It weighs only 425 g and withstands low temperatures down to -20 °C.

Who the rugged headset carrying case is for

Field technicians travelling between sites and teams storing headsets in vans or lockers.

• Field service vans
• Travel between sites
• Storage in tool cribs
• Shared fleets
• Rental kits

Features in detail

EVA shell

Impact, dust and moisture protection.

Tailored inlay

Headset fits perfectly.

Zip closure

Holds headset and accessories.

425 g

Light to carry.

Cold-resistant

Down to -20 °C.

Compatibility

Compatible with the RealWear Navigator 520 and Navigator Z1.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Fold the headset and place it in the inlay.
2. Add small accessories in the free space.
3. Close the zip fully before transport.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Does it fit the Z1?

Yes.

How much does it weigh?

425 g.

Is it waterproof?

Water- and dust-resistant.

Does it fit accessories?

Yes, selected accessories fit alongside the headset.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.