Overhead Headband – 49 g Headphone-Style Mount for Rugged Headsets

Overhead headband: overview

This overhead headband mounts the rugged assisted reality headset (RealWear Navigator 520 or Navigator Z1) in a headphone-style form factor. At just 49 g it gives a secure fit with memory-foam pads and an adjustable slider.

Like the headband of premium headphones, it is natural to adjust, and simple sliders make it quick to hand the headset between workers.

It is one of the smallest head mounts, so it can be worn under a hard hat. It is very secure in normal use but can become less stable if the wearer often tilts their head beyond 90°.

Who the overhead headband is for

Workers who prefer a headphone feel or need to wear the headset under a hard hat.

• Workers who prefer a headphone-style fit
• Shared headsets
• Use under hard hats
• Office and light-industrial use
• Training

Features in detail

49 g

Very light.

Memory-foam pads

Comfortable over long periods.

Slider adjustment

Fits different head sizes quickly.

Under-hard-hat fit

One of the smallest mounts.

Rubber and foam

Durable materials.

Compatibility

Compatible with the RealWear Navigator 520 and Navigator Z1.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Attach the headset to the band.
2. Adjust the sliders to your head size.
3. Position the display in front of your eye.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

How much does it weigh?

49 g.

Can I wear it under a hard hat?

Yes.

Is it stable when bending over?

Stable in normal use; less so with frequent tilts beyond 90°.

Is it secure when bending?

Very secure normally; frequent tilting beyond 90° can loosen it.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.