Camera Cover for Rugged Headsets – Sealed Port Cover for Camera-Free Sites

Headset camera port cover: overview

This camera cover replaces the camera module on the rugged assisted reality headset (RealWear Navigator 520) for sites where cameras are not permitted, such as secure facilities and some cleanrooms.

It seals the open port against dust and dirt while keeping the device's IP66 rating, so the headset stays rugged without its camera.

It is reusable, so you no longer need to keep buying masking stickers to cover the lens.

Who the headset camera port cover is for

Secure facilities, labs, defence and privacy-sensitive sites with no-camera policies.

• Defence and secure sites
• Pharmaceutical and R&D facilities
• Data centres
• Sites with strict privacy rules
• Fleets moving between camera-allowed and camera-free sites

Features in detail

Camera-free compliance

Physically removes the camera for restricted sites.

Keeps IP66

Seals the port against dust and water.

Reusable

No more masking stickers.

Quick change

Remove the camera module, store it and fit the cover.

Visible assurance

Security staff can see the camera is not fitted.

Compatibility

Compatible with the RealWear Navigator 520.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Power off the headset.
2. Remove the camera module following the manufacturer's instructions and store it safely.
3. Fit the port cover and make sure it seats fully to keep the seal.
4. Reverse the process to reinstall the camera.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

Rating	Maintains IP66
Type	Camera module replacement
Compatible with	RealWear Navigator 520

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Every new product bought from our store has a 3-year legal guarantee from delivery (1 year for refurbished items). If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.