Thermal camera module: overview

This thermal camera module adds thermal imaging to the rugged assisted reality headset (RealWear Navigator 520) by combining a 48 MP visual camera with a FLIR Lepton 3.5 thermal sensor, developed together with Teledyne FLIR.

FLIR's MSX technology overlays visual detail onto thermal images, helping workers detect heat signatures and spot problems invisible to the naked eye, across -20 °C to 400 °C (-4 °F to 752 °F).

It replaces the standard camera, keeps the IP66 rating, and is operated entirely by voice, so both hands stay free during electrical inspections, motor and pump checks or building diagnostics.

Who the thermal camera module is for

Electrical, mechanical and building inspections, predictive maintenance and utilities.

• Electrical inspections
• Motor and pump maintenance
• Building diagnostics
• Predictive maintenance programmes
• Utilities

Features in detail

Five voice-controlled modes

Standard, thermal, low blend, high blend and MSX.

FLIR Lepton 3.5 with MSX

Adds visible detail to thermal images.

48 MP visual camera

High-resolution documentation.

-20 °C to 400 °C

Wide measurement range.

IP66

Rugged like the headset.

FLIR Thermal Studio

Compatible with the (subscription) software for analysis and reports.

Compatibility

Compatible with the RealWear Navigator 520.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Power off the headset and remove the standard camera module.
2. Fit the thermal module and secure it.
3. Power on and say the voice command to switch camera modes.
4. Export images to FLIR Thermal Studio for reports if needed.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

What temperature range does it measure?

-20 °C to 400 °C.

Can I switch between visual and thermal?

Yes, by voice, with five modes.

Does it keep IP66?

Yes.

Does it replace the standard camera?

Yes, it swaps in for the standard camera module.

What temperatures can it measure?

From -20 °C to 400 °C.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

Elastic head strap 5-pack: overview

This elastic head strap 5-pack provides replacement and spare adjustable straps for the lightweight headband-style assisted reality headset (RealWear Arc 3). The elastic adapts to different head sizes without creating pressure points, for a comfortable, secure fit across a full shift.

Every headset ships with a single headband, so this pack lets each worker in a shared fleet keep their own strap. That is more hygienic and makes hand-over between shifts quicker.

Straps swap in seconds without tools, so a worn or dirty strap never has to take a headset out of service.

Who the elastic head strap 5-pack is for

Teams that share headsets across shifts or replace worn straps regularly.

• Companies sharing headsets across shifts
• Fleet managers keeping spares in stock
• Training centres with many users
• Maintenance and production teams
• IT teams preparing new deployments

Features in detail

Five straps per pack

Enough to give a small team individual straps or keep a stock of spares.

Adjustable elastic

Stretches to fit a wide range of head sizes without pressure points.

Hygiene for shared devices

One strap per worker reduces contact between users.

Quick swap

Change straps between shifts in seconds.

Made for the headband headset

Designed specifically for the Arc 3 form factor.

Compatibility

Compatible with the RealWear Arc 3 only. For rugged Navigator headsets choose the Workband 2, Tri-Band Strap or Overhead Band.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Remove the current strap from the headset's strap anchors.
2. Attach the new strap in the same orientation.
3. Put the headset on and adjust the strap until it feels secure without pressure.
4. Label straps with each worker's name if you share headsets.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

What's in the box

• 5 × adjustable straps

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

How many straps are in the pack?

Five.

Do they fit rugged headsets?

No, only the headband-style Arc 3.

Can they be washed?

Wipe them clean; replace a strap when the elastic loses tension.

Are they sold singly?

This listing is the 5-pack.

Why buy spares?

The headset ships with one headband; spares let each user keep their own.

Do they fit every head size?

They are adjustable and flexible enough for most sizes.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

Wind noise filter 3-pack: overview

These wind noise filters are adhesive covers that attach over the microphone openings of the rugged assisted reality headset (RealWear Navigator 520 and Navigator Z1) to reduce wind interference.

They cut the low-frequency rumble that wind causes, improving recording clarity and the accuracy of voice recognition outdoors and in high-airflow environments.

That extends where a voice-controlled headset can be used reliably. The pack contains 3 pairs.

Who the wind noise filter 3-pack is for

Outdoor crews, rooftop and tower work, wind farms and ventilated plant rooms.

• Outdoor field work
• Wind turbines and towers
• Ports and ships
• HVAC and ventilation areas
• Utilities

Features in detail

Wind noise reduction

Cuts low-frequency rumble.

Better voice control

More accurate speech recognition.

Clearer recordings

Improved call and video audio.

Adhesive

Stick directly over the mics.

3 pairs

Spares included.

Compatibility

Compatible with the RealWear Navigator 520 and Navigator Z1.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Clean and dry the area around the microphones.
2. Peel and stick the filters over the openings.
3. Test voice commands.

Care and maintenance

Replace filters when they become dirty or lose adhesion.

Specifications

What's in the box

• Wind noise filters (3 pairs)

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

How many are included?

3 pairs.

Do they affect voice control indoors?

They are designed to improve accuracy in wind.

Do they block my voice?

No, they filter wind rumble, not speech.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

Intrinsically safe hearing protection earbuds: overview

These hearing protection earbuds (Probuds IS) are intrinsically safe earbuds with a built-in microphone, designed for hazardous environments where flammable gases, vapours or dust may be present.

They provide 33 dB NRR noise reduction while the in-ear microphone keeps voice input reliable, including where face-covering PPE makes standard voice control impractical.

You hear the headset's audio clearly while outside noise is reduced, which makes them ideal for very noisy environments.

Who the intrinsically safe hearing protection earbuds is for

Very noisy plants, compressor stations and hazardous areas where hearing protection is mandatory.

• Oil and gas
• Chemical plants
• Heavy manufacturing
• Workers wearing respirators
• Very noisy sites

Features in detail

33 dB NRR

Strong hearing protection.

In-ear microphone

Voice control works behind face-covering PPE.

Intrinsically safe

When used with the Navigator Z1.

Clear audio

Hear instructions and calls.

Foam tips

Comfortable, sealing fit.

Compatibility

Compatible with the RealWear Navigator 520 and Navigator Z1. Intrinsic-safety certification applies only when used with the Navigator Z1.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Connect the earbuds to the headset's audio jack.
2. Roll and insert the foam tips for a good seal.
3. Test voice commands before entering the work area.

Care and maintenance

Replace foam tips when they lose shape or become dirty, wipe the earbuds clean, and inspect the cable before each shift.

Specifications

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

What is the noise reduction?

33 dB NRR.

Are they intrinsically safe with the 520?

No, the certification applies with the Navigator Z1.

Can I use voice commands with a respirator?

Yes, via the in-ear mic.

Are they intrinsically safe on any headset?

The certification applies only with the Navigator Z1.

Do they work with the IP66 model?

Yes, they also work with the Navigator 520.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

LTE modem mount: overview

This LTE modem mount straps the Mini LTE Modem securely to the frame of the rugged assisted reality headset (RealWear Navigator 520 or Navigator Z1).

It holds the modem flush against the device, keeping the profile low and preventing cable snags on equipment while you work, together with the modem's custom-length USB-C cable.

A mount is already included with the Mini LTE Modem; buy this one as a spare or replacement. The modem itself is sold separately.

Who the lte modem mount is for

Crews using cellular connectivity on headsets who need a spare or replacement mount.

• Field technicians using cellular data
• Fleet managers stocking spares
• Utilities and remote sites
• Replacement for a lost mount
• Service teams

Features in detail

Low profile

Keeps the modem flat to the frame.

Snag-free

Reduces the chance of catching cables.

Spare or replacement

Keep one in the kit.

Secure strap

Holds the modem during movement.

Mount only

The modem is not included.

Compatibility

Compatible with the RealWear Navigator 520 and Navigator Z1 with the Mini LTE Modem.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Attach the mount to the headset frame.
2. Fit the Mini LTE Modem into the mount.
3. Connect the short USB-C cable to the headset.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Is the modem included?

No, this is the mount only.

Does the modem already include a mount?

Yes; this is a spare.

Does the modem ship with a mount?

Yes; this is a spare or replacement.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

Hard hat band: overview

This hard hat band attaches the rugged assisted reality headset (RealWear Navigator 520 or Navigator Z1) to virtually any standard front-brim hard hat, using a rubber band that stretches to fit most sizes and brands.

Universal hat clips and optional band clips give extra hold and stop the band slipping, extending safe mounting to many more helmet models.

The band supports the offset (bias) mounting that larger helmets need, so the display sits in the right position in front of the eye.

Who the hard hat band is for

Sites with mixed hard hat brands where model-specific clips are not practical.

• Construction and utilities
• Oil, gas and energy
• Manufacturing plants
• Mixed fleets of different hard hat brands
• Contractors visiting many sites

Features in detail

Universal stretch fit

Fits over most front-brim hard hats and helmets.

Extra hold

Universal hat clips and optional band clips prevent slipping.

Correct display position

Supports bias mounting on larger helmets.

No helmet modification

Mount without drilling or adhesives.

Brand-agnostic

Useful where teams wear different helmets.

Compatibility

Compatible with the RealWear Navigator 520 and Navigator Z1 and most front-brim hard hats.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Stretch the band over the hard hat.
2. Attach the universal hat clips and, if needed, the band clips.
3. Mount the headset on the band and adjust the display position.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

What's in the box

• Hard hat band
• Universal hat clips (1 pair)
• Band clips (optional)

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Does it fit any hard hat?

Most front-brim hard hats; brand-specific clips are available for a firmer fit.

Is it better than clips?

Clips give the most secure mount on supported helmets; the band works on many more.

What is included?

The band, one pair of universal hat clips and optional band clips.

Does it fit my hard hat?

It stretches to fit most front-brim hard hats and helmets.

Will it slip?

The included band clips stop it slipping.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

Welding headband clips: overview

These welding headband clips attach the rugged assisted reality headset (RealWear Navigator 520) to 3M 9100 series welding headbands.

The headset can be worn alongside 3M 9100 eye protection without modifying either device, so welders keep instructions and remote support in view.

The pack contains one pair of head-mount clips.

Who the welding headband clips is for

Welding and fabrication teams using 3M 9100 series welding helmets.

• Welding shops
• Fabrication and shipyards
• Maintenance welders
• Weld inspection
• Training centres

Features in detail

3M 9100 compatible

Designed for the 3M 9100 series headband.

No modification

Neither device needs to be altered.

Secure mount

Keeps the headset stable during work.

One pair

Equip one headband.

Hands-free welding support

Instructions and remote help in view.

Compatibility

Compatible with the RealWear Navigator 520 and 3M 9100 series welding headbands.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Fit the clips to the 3M 9100 headband.
2. Attach the headset.
3. Adjust the display so it does not interfere with the welding shield.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

What's in the box

• Head mount clips (1 pair)

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Which welding headbands fit?

3M 9100 series.

How many clips?

One pair.

Does it fit the Z1?

It is listed for the Navigator 520.

Do I need to modify my helmet?

No.

Which helmets are supported?

3M 9100 series welding headbands.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.

Headband headset EVA case: overview

This EVA case is a custom-fit hard case for the lightweight headband-style assisted reality headset (RealWear Arc 3), protecting it between shifts and during transport.

Made from durable EVA (ethylene vinyl acetate), known for impact resistance and light weight, it protects against impact, dust and moisture.

A specially shaped interior holds the headset securely, and a zip closure keeps the headset and selected accessories in place.

Who the headband headset eva case is for

Teams that carry headband headsets between workstations, sites or training rooms.

• Spare case for shared fleets
• Travel
• Storage
• Replacement of a lost case
• Demo kits

Features in detail

Custom fit

Shaped interior.

EVA shell

Light and impact-resistant.

Zip closure

Secure storage.

Dust and moisture protection

For the field.

Accessory space

Keep small items together.

Compatibility

Compatible with the RealWear Arc 3.

Choosing the right accessories

For the rugged headsets (Navigator 520 and Z1), choose a mount that matches your site rules: brand-specific hard hat clips give the firmest fit on MSA, Honeywell, Petzl, 3M and Japanese helmets; the universal hard hat band fits most other front-brim hard hats; the Workband 2, Tri-Band Strap and Overhead Band are for use without a hard hat or under a bump cap; and the ball cap suits outdoor, light-duty work.

For power, the Navigator 520 uses hot-swappable 2600 mAh batteries: pair spares with the single-bay charger and a Quick Charge 3.0 USB-A adapter. The lightweight headband model (Arc 3) charges over USB-C or on its desk/wall charging station, powered by a USB-C Power Delivery adapter.

For connectivity and sensing, the Mini LTE Modem adds 4G where there is no Wi-Fi, and the thermal camera module adds FLIR thermal imaging to the Navigator 520. Remember that only certified accessories keep the Navigator Z1 intrinsically safe.

Setup and use

1. Place the headset in the shaped interior.
2. Add the cable or small accessories.
3. Close the zip.

Care and maintenance

Wipe it with a soft, slightly damp cloth, keep it away from solvents and excessive heat, and inspect it regularly for wear. Replace it as soon as it no longer holds or protects as it should.

Specifications

Shipping, returns and warranty

Shipping

Shipping is free on orders worldwide. Orders are prepared and dispatched within 1–3 business days and typically arrive within 4–8 business days in total, with tracking sent by email. Customs or public holidays can occasionally add a few days, and some items ship directly from our supplier.

Returns

You have 14 days from delivery to return the product for a refund, for any reason. It must be new, unused and in its original packaging with all accessories and documents. Contact us at metanexusxr@gmail.com with your order number to start the return. Consumables such as face cushions, foam pads or batteries showing wear cannot be refunded.

Warranty

Headsets and original accessories bought from our store are covered by a 2-year limited warranty against manufacturing defects. If anything goes wrong, email us your order number and a short description or photo and we will handle the claim with you.

Frequently asked questions

Does the headset come with a case?

Yes; this is a spare or replacement.

Does it fit rugged headsets?

No.

Is it the same as the rugged headset case?

No, it is shaped for the lightweight headband model.

Does it protect from drops?

EVA resists impact for everyday transport.

How long does delivery take?

Shipping is free worldwide. Orders are dispatched within 1–3 business days and usually arrive within 4–8 business days in total, with tracking by email.

Can I return it if it is not right for me?

Yes, within 14 days of delivery, as long as it is new, unused and in its original packaging. Email metanexusxr@gmail.com with your order number to start a return.

Is it covered by a warranty?

Yes, a 2-year limited warranty against manufacturing defects on products bought from our store.

Is this a genuine part?

Yes. It is an original accessory made by the headset manufacturer, not a third-party copy.

Find more headset accessories, or compare enterprise XR headsets for frontline teams.